This guide brings together the key engineering principles and best practices for designing high-performance compressed air systems, covering system planning, pipe sizing, air treatment, condensate management, and thermal expansion.
Practical examples, sizing recommendations, and engineering best practices are illustrated using the Topring Series 08 aluminum piping system.
1. Why System Design Matters
2. Design considerations
3. System Planning
4. Pipe Sizing
5. Thermal Expansion
6. Network Design Components
7. Air Quality
8. Condensate Management
9. Point-of-Use Equipment and Accessories
10. Engineering Support
11. Liability
Designing a compressed air system involves a series of important design decisions. The roadmap below summarizes the recommended design process. Each step is explained in detail throughout this guide.
Compressed air is a versatile and reliable source of energy used in a wide range of industrial applications. A properly designed compressed air system delivers efficient performance, reliable operation and lower operating costs throughout its service life.
Although the initial investment in equipment and piping typically represent only a small portion of a system's lifecycle cost, energy consumption accounts for the majority of long-term expenses. Maintenance, replacement components and air losses further increase operating costs over time.
Because energy represents the largest share of a compressed air system's lifecycle cost, decisions related to network design, pipe sizing, material selection and maintenance practices have a direct impact on system efficiency, reliability and long-term operating costs.
ℹ️ Tech TipReducing pressure drop improves more than compressor efficiency.
A commonly cited rule of thumb is that every 2 PSI (0.14 BAR) increase in operating pressure increases compressor power by approximately 1%. However, according to the Compressed Air & Gas Institute (CAGI), when the additional energy required to satisfy increased air demand caused by higher pressure is also considered, the overall energy impact is closer to:
"...total increase in energy consumption of about 1.6 to 2 percent for every 2 psi increase in discharge pressure..." - CAGIMinimizing pressure drop throughout the system can therefore reduce overall compressed air energy consumption by approximately 1.6–2% for every 2 PSI (0.14 BAR) reduction in operating pressure, while also improving overall system performance. |
Before designing a compressed air distribution system, several factors should be evaluated to ensure long-term performance, reliability and maintainability.
All compressed air applications require different levels of air quality. The required air quality will influence the selection of filters, dryers, separators and condensate treatment equipment.
Refer to the Air Quality section of this guide for additional information.
Compressors, receivers and air treatment equipment should be installed in a properly ventilated and accessible compressor room.
Adequate space should be provided to facilitate maintenance and future equipment additions.
Approximately 90% of the electrical energy consumed by an air compressor is converted into heat. When planning the compressor room, consider opportunities to recover this heat to improve overall facility energy efficiency. Heat recovery systems are generally most effective when designed during the initial planning stage of the compressed air system.
When sizing the distribution network, future growth should be considered. Size up main distribution lines to accommodate future expansion (next 5-10 years) whenever possible.
System layouts should incorporate isolation (piloted) valves and bypass sections where appropriate to simplify maintenance and reduce downtime.
Flexible anti-vibration connections should be incorporated between equipment and the piping system to reduce vibration transfer and facilitate maintenance.
Minimizing leaks starts with proper system design and ongoing maintenance. Selecting a high-quality piping system and regularly inspecting components such as quick couplers, hoses, and FRL bowl seals can significantly reduce air losses. Maintaining the lowest practical operating pressure also helps minimize leakage.
Comprehensive compressed air audit can identify leaks, prioritize repairs and improve energy efficiency.
Every compressed air system project is unique because user requirements vary widely.
Before designing the system, determine:
ℹ️ Tech TipThe airflow produced by the compressor will directly influence the sizing of the main distribution piping. As a general rule, a compressor produces approximately 4 SCFM per HP when delivering air at 100 PSIG. |
A plant layout should be prepared to determine the system’s length in linear feet.
The following points should be taken into consideration:
⚠️ CautionThe piping system should never support loads other than its own weight, or be exposed to movement other than the normal expansion of its components.
When planning the layout of a workstation, flexible hoses should be connected through sturdily attached hose reels or manifolds to isolate piping from tool weight and movement. |
The optimal configuration of a compressed air network depends on the layout of the facility and the requirements of the application. The objective is to achieve a balance between airflow demand (SCFM) and the pressure required at the points of use (PSI), while minimizing pressure losses throughout the system.
It's also important to think about future requirements during the design phase. Planning for potential expansions can help ensure that the network is sized appropriately not only for current needs but also for future growth, reducing the need for costly modifications later.
The selected network configuration plays an important role in system performance, pressure stability and long-term flexibility.
To learn more about the different compressed air distribution layouts available, see our article: The 5 Main Configurations of a Compressed Air System.
| CLOSED LOOP SYSTEM - Continuous looped network - Multiple airflow paths to points of use - More uniform pressure distribution - Reduced pressure losses - Easier network expansion - Ability to isolate sections for maintenance |
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GRID SYSTEM - Multiple airflow paths - Recommended for large networks.
* For the purposes of determining the right pipe diameter, use the pipe sizing chart for a closed loop system. |
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LINEAR SYSTEM - Simple design and single distribution path - Less flexibility for future expansion |
The selection of piping material affects system performance, air quality, installation requirements and long-term operating costs.
Common materials used in compressed air systems include steel, galvanized steel, copper, aluminum and stainless steel. Each material offers advantages and limitations depending on the application, environment and performance requirements.
ℹ️ Technical NoteAluminum piping combines corrosion resistance, low-pressure loss and lightweight construction, making it a popular choice for modern compressed air distribution systems.>Learn more about the benefits of aluminum compressed air piping |
All fittings are registered under the Canadian Registration Number (CRN) |
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All products meet the requirements of ASME B31 / ASME B31.1 / ASME B31.3 |
All products are in compliance with the European Pressure Equipment Directive (PED) 2014/68 / EU |
The main distribution line must be sized to provide adequate airflow while minimizing pressure losses. It is recommended that you draw a diagram of the system showing the route of the piping.
Sizing depends on:
Fittings can create additional resistance to airflow and contribute to pressure loss. To account for this effect when sizing a compressed air network, each fitting is assigned an equivalent length of straight pipe (see below table).
The total equivalent length of all fittings should be added to the actual pipe length before determining the required pipe diameter.
While accounting for equivalent lengths may not always result in a larger pipe diameter, it is considered a best practice and helps ensure a more accurate sizing calculation.
The pipe diameter must be big enough to transport sufficient air at the required pressure to all points of use.
The required number of SCFM is indicated by the manufacturer of the pneumatic tools or equipment. For reference, the table below provides the typical average flows for most used pneumatic tools. The flow rate (SCFM) of each tool is multiplied by their percentage of usage time.
Use the average flow SCFM to complete the calculation and validate the actual SCFM for the equipment being used for your project.
Use the tables below for the type of compressed air network being used. Always round up to the higher factor in the table when the result is not a round number. In addition, it is recommended to size up the main line diameter to cover the possibility of network expansion over the next 5-10 years.
A drop is a branch line that connects the main distribution line to a point of use.
Using the linear network sizing table from step 3, calculate the required SCFM for each drop based on the combined air consumption of the connected tools and equipment. This process should be repeated for every drop in the system, taking into account the specific airflow requirements at each point of use.
| Step 1 - Calculate the linear feet for the main line |
Closed loop system with 9 drops
| Step 2 - Calculate the equivalent lengths (fittings) |
10 unions (63 mm): 0.5 ft x 10 = 5 ft
4 elbow (90°) unions (63 mm): 1.8 ft x 4 = 7.2 ft
EQUIVALENT TOTAL LENGTH : 12.20 ft + Main line: 260 ft
NEW TOTAL LENGTH (linear ft) = 272.20 ft
Based on the sizing table for a closed loop system (above), a demand of 374.43 SCFM and a main line length of 260 ft require at least 50 mm pipe diameter.
| Step 4 - Calculate the total airflow required in SCFM |
12 reversible drills (1/2") : 33 SCFM x 12 x 50% usage time = 198 SCFM
9 belt sanders (10 mm) : 19 SCFM x 9 x 33% usage time = 56.43 SCFM
3 impact wrench (1/2") : 40 SCFM x 3 x 100% usage time = 120 SCFM
TOTAL REQUIRED AIRFLOW : 374.43 SCFM
| Step 4 - Determine the diameter of the main line |
Based on the sizing table for a closed loop system, a demand of 374.43 SCFM and a main line length of 260 ft require a 50 mm pipe diameter. To accommodate future expansion and maintain optimal system performance, it is recommended to select the next available size, 63 mm, for the main distribution line.
Step 5 - Determine the diameter of each drop |
Referring to the sizing table below for a linear system, calculate the required SCFM for each drop based on the total air consumption of the connected tools and equipment.
Repeat this process for each drop in the system.
Dop leg #1: 25 ft
2 reversible drills (3/8") : 33 SCFM x 2 = 66 SCFM
SIZE FOR DROP LEG #1 : 25 mm
Aluminum compressed air pipes are subjected to temperature variations and expansion movements, which may be compensated by absorption devices on the system network. A flexible element (expansion loop, anti-vibration hose, or expansion fitting) must always be installed on any straight section longer than 150 m (500 ft) to absorb expansion and prevent stress on the piping system. These solutions are explained in this section to counter this phenomenon.
When thermal movement is not properly managed, excessive stress can be transferred to fittings, valves and connected equipment, potentially affecting system performance and longevity.
When evaluating thermal expansion requirements, consider:
Longer pipe runs and larger temperature variations generally require greater attention to thermal expansion management.
Potential consequences include:
Proper expansion compensation helps protect the piping system and connected equipment while ensuring long-term reliability.
Expansion loops or lyres absorb thermal movement by allowing the piping to flex naturally as it expands and contracts.
This solution is commonly used on long straight pipe runs where sufficient installation space is available.
Benefits
⚠️ CautionDimensions for reference only. Topring assumes no responsibility for the design of any particular piping system. It is the responsibility of the project designer to ensure compliance with the applicable standards. These dimensions are only valid for an expansion loop intended to absorb the expansion of a straight section longer than 150 metres in length, in aluminum piping subject to a temperature variation relative to the building of up to 20 degrees Celsius. |
It is important to note that only sizes 16 mm (1/2 in.) - 50 mm (2 in.) rubber anti-vibration hoses are available with a Canadian Registration Number (CRN).
Rubber anti-vibration hose can also be installed at the compressor to neutralize sources of vibration.
> Explore anti-vibration hoses
⚠️ ImportantA rubber or stainless steel anti-vibration hose can be installed between the compressor and the beginning of the piping system to protect the network from vibration and expansion forces. |
>Explore high temperature anti-vibration hoses
Expansion fittings are designed to absorb thermal movement when space limitations prevent the use of expansion loops.
Benefits
- Compact solution
- Suitable for confined spaces
- Easy integration into existing systems
- Effective absorption of thermal movement
⚠️ ImportantExpansion fittings are not CRN. If a project requires a fully CRN-compliant compressed air piping system, verify that the selected expansion compensation method meets the applicable code and regulatory requirements. |
The proper selection and placement of system components contribute to the efficiency, reliability and maintainability of a compressed air distribution network. These components should be considered during the design phase and incorporated into the system layout drawings.
Main distribution lines should be designed with a slope to promote the natural drainage of condensate toward designated collection points.
A properly sloped network helps prevent water accumulation within the piping system and improves the effectiveness of condensate management equipment.
As a general guideline, a slope of approximately 1% (10 mm per metre / 1⁄8 in. per foot) should be maintained. In practice it is usually necessary to break the slope in several peaks and valleys with a drainage drop at each low point.
The pipe fixing methods are defined according to the configuration of the building and must be carried out in such a way as to obtain perfect alignment and good solidity of the whole.
The maximum distance between each mounting clip must be 3 metres, regardless of the pipe diameter.
It is strongly recommended to install a mounting clip between 20 and 30 cm from each side of the fitting.
Mounting clips should be installed 20 cm from each side of a valve.
Pipe clips should not be positioned directly against a fitting, as sufficient clearance is required to accommodate thermal expansion and contraction. Proper clip placement helps prevent excessive stress on fittings and valves while maintaining proper pipe alignment.
To securely fix the pipe to the wall, a combination of mounting clip and clip spacers may be necessary, depending on the diameters of the pipe and the space to be filled between the wall and the pipe (see drawings below). A spacer compensates for the height difference created when connecting pipes with different diameters. The spacer allows perfect alignment.
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Mounting Clip
In order to attach the pipe securely to the wall or ceiling, mounting clips (and spacers) may be required.
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Clip Spacer
Designed to close the space (gap) between the wall and the mounting clip. >Explore 16 mm - 100 mm clip spacers |
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With a 35 mm gap between the wall and the centre of the pipe, no spacers are required with a 16, 20, 25 or 32 mm mounting clip.
With a 90 mm gap, no clip spacers are required with a 63, 80 or 100 mm mounting clip.
Examples of installations requiring a combination of clip spacers and mounting clip with a 70 mm or 90 mm gap between the wall and the centre of the pipe.
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Pipe Clip Accessories
Several options are available to facilitate ceiling installation using pipe clips Image 1. Kit for standard strut channel 2. & 3. Kit for slotted strut channel |
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| Suspension Pipe Clip |
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| Swivel Loop Hanger |
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>Explore ceiling mounting accessories
| I-Beam Clamp |
I-Beam Mounting Clip |
Strut Channel |
Threaded Rod |
| Cantilever Arm |
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>Explore other ceiling and wall mounting accessories
It is important to install a mounting clip 20 cm on each side of a ball valve to avoid pipe distortion or vibrations during application, particularly in a drop.
There are also several models of brackets for ball valve depending on the diameter. If you are installing a ball valve equipped with a valve bracket, a mounting clip on each side of the valve is not required.
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Bracket for Ball Valve
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Bracket for Ball Valve with Flange
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At application points (drop legs), the manifold should be aligned with the centreline of the pipe to ensure proper installation and accessibility.
When the distance between the wall and the centreline of the pipe exceeds 35 mm, a manifold spacer may be required to provide adequate clearance and maintain proper alignment.
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Used to provide additional clearance between the wall and the manifold assembly when the distance between the wall and the centreline of the pipe exceeds 35 mm. |
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Bypass saddle tees are used to create drops for supplying workstations on both new and existing compressed air systems. By drawing air from the upper portion of the main line, they help reduce the risk of condensate entering the drop and reaching downstream equipment.
In addition to improving condensate management, bypass saddle tees simplify system modifications and future expansions. They can be installed with or without pressure, eliminating the need to cut the main pipe and reducing the number of fittings, installation time and overall project costs.
When designing a drop, it is also recommended to incorporate a drain at the bottom of the drop leg to facilitate condensate removal. Automatic drains can further simplify maintenance and improve condensate management. >Explore bypass saddle tees
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Bypass Saddle Tee Connection type : Compression
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25 - 80 mm |
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Bypass Saddle Tee Connection type: Threaded |
Straight : 25 - 100 mm |
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Bypass Saddle Tee for Pressurized Drilling Connection type: Threaded |
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Any component that may require maintenance or repair should be isolated through the use of a bypass assembly.
Typical applications include:
- Water separators
- Refrigerated dryers
- Filters
- Air treatment equipment
Bypass assemblies allow maintenance to be performed without shutting down the entire compressed air system, improving maintainability and reducing downtime.
When upgrading or expanding an existing compressed air system, it is often necessary to connect new piping to equipment or infrastructure that uses different connection standards.
Adapters and flanged fittings simplify the integration of S08 aluminum piping with existing compressed air networks and equipment, making system upgrades and phased installations easier to implement.
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Adapters NPT - Straight: 3/8 - 3 in. - Elbow: 3/8 - 1 1/2 in. |
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ISO 7005/ANSI 150# Flange Fittings 50 - 160 mm
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Compact connection fittings simplify the integration of equipment within compressed air systems while minimizing the overall installation footprint and simplifying installation and maintenance.
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Their modular design makes them particularly useful in:
Two connection options are available depending on the application requirements: ISO 7005/ANSI 150# general-purpose flange and V-Clamp |
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Configuration "A" with Regular Fittings |
Configuration "A" with Compact Connection Fittings |
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| Configuration "B" with Regular Fittings | Configuration "B" with Compact Connection Fittings |
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When a bypass saddle tee is not used, the drop should be designed to facilitate condensate collection and drainage. Depending on the application, this may include:
>Explore series 08 condensate drains
Manual Drain Unit 20 to 25 mm |
Automatic Drain Unit 20 to 25 mm |
Automatic Drain Unit 20 to 25 mm |
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Isolation valves allow individual sections of a compressed air distribution network to be shut off independently for maintenance, repairs or future modifications.
Incorporating isolation valves throughout the system improves operational flexibility and helps minimize downtime by allowing work to be performed on specific sections of the network without interrupting the entire compressed air supply.
As a general guideline, isolation valves should be installed approximately every 30 m (100 ft) to simplify maintenance operations and facilitate the isolation of individual network sections when required. The exact location and frequency of isolation valves should be determined based on the size, layout and complexity of the system.
Recommended by CAGI
Install ball valves to isolate sections of the compressed air network
Topring is the only manufacturer offering CRN-certified ball valves specifically designed for compressed air networks.
>Explore Ball Valves
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16 to 40 mm |
50 to 100 mm |
160 mm |
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With safety exhaust valve
Recommended by OSHA (91910.147)
Allows safe maintenance of equipment
Certified CRN
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Ball Valve with Locking Handle 20, 25, and 32 mm |
NPT Lockout Valve 1/2 - 2 in |
Lockout Valve 16, 20, and 25 mm |
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Isolate sections of the air network
Open and close the network supply quickly and safely from the ground
Eliminates risks associated with working at height
⚠️ CautionFor user safety, the 4 mm tubing connecting a piloted valve to its remote switch should be protected (e.g., installed inside a conduit) against accidental damage, as the valve's safety function depends on the integrity of this tubing. |
>Explore piloted valves and switches
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Threaded Piloted Valve 16 - 25 mm |
Piloted Valve 40 - 80 mm |
Piloted Valve 100 mm |
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Programmable/110 VAC: Memorizes up to 16 programs
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Button Switch |
Key Switch |
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* Also available: Several kits including the necessary components (piloted valve/tube /mini flow control valve/control unit) are offered with a choice of valve and control unit
Compressed air is an efficient energy source used for many applications and processes. Its optimal use—and better air quality—depend on the removal of all condensates. Products in the Compressor Air Treatment category provide solutions for removing and treating condensates and contaminants.
As a result, exhaust air is warm and moisture-laden. As it flows through the system pipes, the compressed air cools and the water vapour condenses into liquid. The dew point is the temperature to which the air must be exposed for it to continue condensing water droplets. The dryer the air, the lower its dew point.
For information purposes, this table shows that a 25 HP compressor can generate close to 200 L of water over an 8-hour operating period, depending on the temperature.
The water that builds up in the compressor tank and in the piping is a source of oxidation that can cause significant damage, like:
Corrosion or rust in the compressed air system
Malfunction or premature wear of tools and equipment
Premature wear and frequent maintenance of FRLs (Air treatment at point of use)
Blocked valves and openings
Contaminated finished goods (contaminated paint, proliferation of bacteria and microorganisms)
Higher maintenance and downtime costs
More compressed air leaks (less efficient and higher electricity costs)
Diminished productivity from pressure drops
Ambient air is a mixture of gases and millions of solid particles. These particles can be harmful to a compressed air system and to the quality of finished goods, especially at high concentrations and high speeds. Lubricated compressors also contribute to air contamination. Oil that makes its way into the system combines with water and other contaminants to form a thick, viscous substance that leads to even more damage at the point of use.
Certain applications and processes require very high air quality standards. This is true in food processing industries, where compressed air may come into contact with food (during processing, curing, packaging, and other steps). Water or contaminants in the air can lead to pneumatic equipment failing and bacteria proliferating in compressed air lines.
The International Organization for Standardization (ISO) established the ISO 8573 Series of standards to make it easier to select, design and measure air treatment components. ISO 8573.1 identifies three main types of contaminants in a compressed air system: solid particles, water, and oil (in the form of aerosols and vapour).
Each is categorized and assigned a purity class ranging from Class 0 (the most stringent) to Class 9 (the least stringent). Air use determines the required purity level based on industry standards and applications.
While ISO 8573.1 defines air quality according to particle, water and oil content, the required class will vary depending on the application.
The examples below illustrate typical ISO 8573.1 air quality classes commonly associated with different industrial applications.
Water is the primary contaminant found in compressed air systems, and no single component can remove or manage it under every operating condition.
A properly designed compressed air distribution system incorporates multiple layers of protection throughout the network. Each component performs a specific function to remove moisture and contaminants at different stages of the air treatment process.
For example, refrigerated or regenerative dryers remove the majority of water vapour, but they cannot compensate for every operating condition. Cooler sections of the distribution network may still allow moisture to condense. Likewise, filters require periodic maintenance, drains can become obstructed, and air treatment equipment may malfunction over time.
By combining water separators, dryers, filters, condensate drains and point-of-use air treatment, the system provides multiple safeguards that help maintain clean, dry compressed air throughout the network, even when individual components require maintenance or operating conditions change.
The products presented in this section can be applied to safely and efficiently remove and treat condensates while maintaining clean, dry air.
Because compressed air continues to cool throughout the system, water separators should be used in combination with other air treatment components. >Explore water separators
Most applications require a controlled level of air quality to ensure reliable operation and long service life. >Explore filters
They are commonly used in industrial applications and can achieve pressure dew points as low as 3°C (37°F). >Discover refrigerant air dryers
ℹ️ Tech TipRefrigerated dryers perform best when they can cool themselves efficiently.
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Regenerative desiccant air dryers remove moisture from compressed air by passing it through a desiccant material that adsorbs water vapour. They are used in applications requiring very low-pressure dew points, typically −40°C or lower.
Unlike refrigerated dryers, regenerative desiccant dryers periodically regenerate the desiccant material to restore its drying capacity. Depending on the technology, regeneration may use a portion of the dried compressed air or an external heat source.
>Discover regenerative air dryers
ℹ️ Tech TipRegenerative desiccant dryers can significantly impact compressed air consumption. Selecting the appropriate control option can help reduce operating costs.
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The selection of a drain depends on the operating environment, pressure and condensate volume. >Discover condensate drains
>Learn more about what drain is best for your installation
They help facilities comply with environmental requirements by reducing the oil content of condensate before disposal, while also reducing the cost and complexity of condensate management. In many cities or municipalities, condensate discharged into the sanitary sewer system must contain less than 15 mg/L (15 ppm) of oil. >Discover water-oil separators
Treating the air at the point-of-use helps improve compressed air quality, regulate pressure and extend the service life of pneumatic tools and equipment.
• Install filters as close to the point of use as possible.
• Install filters upstream of regulators and lubricators.
• Replace filter elements regularly to minimize pressure losses
When air tools and equipment are used at pressure beyond the recommended level, energy is wasted, safety is jeopardized, and equipment is subject to premature wear. When a system operates at pressures below the recommended levels, it will not deliver the performance it is designed for.
• Install regulators where the required operating pressure differs from the main system pressure.
• Install regulators downstream of filters.
• Follow the airflow direction indicated by the regulator.
The amount of lubrication should be adjusted according to the manufacturer's recommendations, as both under- and over-lubrication can negatively affect performance and equipment life.
A typically recommended lubrication rate is 2 drops per minute while air is in demand.
Filters, regulators and lubricators are usually installed in combination, near the application. Filter and regulator can be combined into one unit and proceed either a lubricator (for air tools) or a coalescing filter (for paint applications).
These combinations are designed to provide the exact level of air treatment required, in a compact format. Combined units simplify installation while providing the required level of air preparation for the application. >Discover filters, regulators and lubricators
Point-of-use safety stations combine several compressed air components into a single pre-engineered assembly, providing a convenient and standardized solution for supplying compressed air at workstations.
These assemblies can typically incorporate:
Filter regulators and/or lubricators
Exhaust shut-off valve with high efficiency silencer
Wall manifold with drain
Quick couplers
Pipe connection fittings and wall brackets
Semi-automatic drain and pressure gauge
Designed for direct integration into the compressed air network, they simplify installation while helping improve safety, accessibility and air quality at the point of use.
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3 Port |
2 Couplers (2 Ports) |
1 Coupler (1 Port) |
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>Discover air preparation assemblies
Hose reels improve hose management at the point of use while helping reduce hose damage and workplace hazards.
Proper hose sizing is important because undersized hoses can create excessive pressure drops and reduce tool performance.
Hose reels should be located to provide convenient access while minimizing hose travel distance and unnecessary pressure losses. >Discover hose reels and hoses
Manifolds provide a convenient connection point at workstations and drop legs, allowing multiple tools or equipment to be supplied from a single compressed air outlet.
These assemblies simplify installation, improve accessibility and help standardize compressed air distribution at the point of use. >Discover wall Mounted Manifolds and Kits
Manifold kits include:- Manual drain - 1, 2 or 3 outlets |
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Manifold kits include:- Manual drain - 1, 2 or 3 quick couplers |
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Whether you're designing a new compressed air distribution network, expanding an existing system or evaluating future capacity requirements, our team can assist with system planning and component selection.
Available services include:
Network layout recommendations
Pipe sizing assistance
Product selection support
System expansion planning
Integration with existing infrastructure
For more complex projects, conceptual layout drawings can be prepared to help visualize the proposed installation.
Once the design phase is complete, consult the S08 Installation Guide for detailed information on:
Pipe preparation
Assembly procedures
Expansion considerations
Mounting requirements
Installation best practices
The guide is intended to support installers and maintenance personnel during system implementation.
>View the S08 Installation Guide
Use this checklist throughout the design process to verify that all essential design considerations have been addressed before finalizing the design of a compressed air system.
Watch our video to learn key principles of compressed air system design. For organizations looking to deepen their knowledge, Topring also offers virtual and in-person training sessions tailored to engineers, consultants, and industrial teams.
>Contact us to learn more about our training programs.
Explore additional resources to help plan, design and maintain compressed air systems:
National Masters Specification for Compressed Air
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Product Catalogue No. 19
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Compressed Air Audit Services
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Energy Efficiency
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Compressed Air System Blog Articles
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Anyone who purchases and/or uses a Topring product and/or system (hereinafter “Topring Product(s)”) must
carefully read the user instructions for that Topring Product and, where the product relates to compressed air, must be familiar with the associated health and safety risks prior to use.
By purchasing and using a Topring Product, the buyer and/or user acknowledges that he or she understands and accepts his or her sole liability for installation, identification, maintenance, and use of the Topring Product as well as for configuration of any system that uses a Topring Product. Subject to the limits of public policy as expressed in the law, the buyer and/or user assumes the risk and liability that may arise from loss, damage, or injury caused by improper installation, identification, maintenance, and/or use of a Topring Product, or by misconfiguration of any system using a Topring Product, to the extent to completely and entirely exonerate Topring and its subsidiaries and affiliated corporations (hereinafter “Topring”). The buyer and/or user must consider, among other factors, current regulations, the user instructions for the TOPRING Product, safety measures, the specifics of the premises or location, and the activities or operations conducted there.
By purchasing a Topring Product, and subject to the limits of public policy expressed in the law, the buyer and/or user hereby acknowledges and agrees that Topring cannot be held liable for any damages whatsoever (including damages caused by loss of profits, business interruption, loss of information, or any other loss) arising from improper installation, identification, maintenance, and/or user of a Topring Product, misconfiguration of a system that uses a Topring Product, or the impossibility of such a configuration, installation, identification, maintenance, and/or use.
The buyer and/or user of a Topring Product is responsible for informing any people concerned of the risks,
warnings and safety measures for Topring Products, including but not limited to employees using one or more
Topring Products.