The Big Picture
Choosing the right material for your compressed air system involves more than just initial costs. Upfront expenses are minor compared to the overall impact. Energy consumption accounts for about 76% of total costs.
Opt for materials that enhance energy efficiency and system optimization for a more sustainable solution.
System Materials: What You Need to Know
Choosing the right material is crucial as it affects: efficiency, leak tightness, durability, adaptability, maintenance, installation, and long-term overall costs.
Understanding these factors ensures informed decisions and optimal system performance. Using suboptimal materials can hinder your air network's efficiency.
Aluminum Fittings: An Essential for System Performance
100% aluminum compressed air systems maintain higher and more stable pressure compared to systems with aluminum pipes and plastic fittings.
This graph shows how the Topring Piping System maintains superior working pressure for pipes and fittings 16-80 mm within the rage of -20 to 80 degrees Celsius.
The Efficiencies of Aluminum Compressed Air Networks
Aluminum compressed air pipes are corrosion-resistant due to their natural oxide layer and chemical resistance. This ensures that the pipes maintain their internal diameter over time, preserving performance, ensuring long-lasting efficiency, low maintenance, and improved air quality.
The smooth interior surface of aluminum pipes reduces friction, maintaining efficient airflow. This minimizes energy consumption and ensures consistent pressure levels, enhancing overall system performance and reducing operational costs.
Aluminum pipes and fittings are designed for leak-tightness, addressing air leaks through precision engineering and high-quality fittings. This ensures secure seals and maintains system efficiency.
Cost Analysis of Steel and Aluminum Air Networks
Steel
While initially less expensive, steel components require calibration and threading, often involving multiple installers due to their weight.
Aluminum
Considering expenses like shipping, installation, operation, and maintenance, aluminum components emerge as a cost-effective choice. Their lightweight structure, corrosion resistance, and capacity to maintain superior air quality translate into decreased long-term costs.
Quick and Easy Installation
How much faster and easier is it to install an aluminum compressed air system over a steel network? Watch our 4 minute video to see in real-time the difference between the two techniques used to install the network depending on the material chosen.