Series 53 - Instruction Manual
Table of Contents
- General rules
- AIRFLO filters
- TOPDRY filters
General Rules
Technical Specifications, Replacement Parts and Repair Kits
To consult the technical specifications, replacement parts list and repair kits available for your product, please visit the product page by searching for the product number (SKU) in the main menu's search bar.
Description
TOPRING’s compressed air filters will, when properly installed and maintained, remove oil and water liquids or mist, dirt and other particulates from compressed air. To obtain best results, read and follow the instructions in this manual for filter installation, operation and maintenance.
Installation
- Inspect the filter immediately upon receipt of the filter for any damage that may have occurred during shipment.
- Do not install or attempt to repair filter if there is damage.
- Drain all piping before installing the filter to thoroughly clean out any dirt or impurities within.
- Ensure that weight of all pipes and filters is properly supported.
- Connections and fittings must be rated for the maximum operating temperature and pressure.
- Install the filter in a vertical upright position, observing the correct direction of air flow as indicated by the flow indicator arrow.
- Allow sufficient clearance below the filter and working area for removal of the filter body and filter element.
Recommendations:
- Filters should be located downstream of aftercoolers and air receivers, or any other location in the system where the temperature does not exceed the recommended maximum and as close to the point of application as possible. A coalescing filter does not lower the dew point of compressed air. Temperature changes downstream of the filter may result in condensation of water and oil vapours. Installing close to the application minimises the risk of pipe scale downstream of the filters contaminating filtered air.
- Care for the filter by not installing it downstream of quick opening valves and by protecting it from any possible reverse flow or other shock conditions.
- To facilitate maintenance without shutting the system down, a three-valve bypass system enabling the filter to be isolated, can be used. However, contamination will inevitably leak through valves bypassing the filter. For applications that cannot tolerate unfiltered air, have a second filter installed in the bypass loop.
- Install TOPRING differential pressure gauges to monitor pressure drop across filters
Operation
Indicated Zone |
Differential Pressure (PSI) |
Condition of Element |
---|---|---|
Green
|
0 to 5.1 |
Element is still in good condition and useable |
Yellow
|
5.1 to 8.7 |
Element is clogged and needs to be replaced |
Red
|
8.7 to 29.0 |
DANGER, REPLACE ELEMENT IMMEDIATELY |
Maintenance
Filter Element
Schedule regular element changes to ensure optimum performance and quality of filtered air, keeping operating costs low. Increased pressure drop reduces system efficiency, which may damage some system components. The compressor will also have to work harder to overcome the pressure drop, increasing operating costs.
Parts and Accessories
Inspect all filter parts and accessories during each element change and replace damaged or worn parts when necessary. Use only original TOPRING spares to ensure proper filter performance and to avoid compromising your filter warranty.
Automatic Drain
Inspect the automatic condensate drain every two to three weeks for excessive oil and water by using the manual drain function to discharge the condensate until the compressed air blows through for a few seconds. If a significant amount of condensate is discharged, the condensate drain should be cleaned or replaced as required.
Warning
Failure to comply with the following safety guidelines may result in equipment failure, serious injury or death.
- All warnings, cautions, prohibitions and notes in this manual must be read beforehand and observed during installation, operation and maintenance. The user must operate with care, observing all instructions concerning health and safety, when handling, operating or maintaining the filter.
- Compressed air is dangerous. Before performing any installation or maintenance on any component of a compressed air system, including filters, ensure that the system has been discharged or vented to atmospheric pressure. Ensure all safety regulations are observed and appropriate protection worn.
- Inspect the filter thoroughly upon receipt and before installation. If any component or part of the filter is damaged, do not install or repair the filter. Contact your dealer.
- Do not operate the filter at pressure or temperatures exceeding the maximum pressure and temperature of the filter.
- Avoid damaging the filter body when removing or tightening the filter body. Do not use a pipe wrench. If necessary, use a locking strap clamp/wrench. The filter body may be heavy. Caution should be taken when removing it.
- The use of replacement parts or elements other than those by TOPRING may cause failure of the filter, property damage, serious injury or even death. Hence, TOPRING bears no responsibility for the consequences of use of filters containing non-approved parts.
- This filter was not designed for oxygen service. Filtration of compressed gases or gas mixtures other than that of atmospheric air requires specialised filters.
- Activated carbon filters will not affect the levels of carbon monoxide, carbon dioxide or other toxic gases or fumes. Hence, the outlet air may not be suitable for breathing.
- Protect the environment by recycling where possible and using only approved methods of disposal. Used filter elements typically hold contaminants.
- TOPRING cannot anticipate every possible circumstance that might lead to a potential hazard. Hence, the warnings in this manual are not all-inclusive.
Installation
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Maintenance
Filter Element
Schedule regular element changes to ensure optimum performance and quality of filtered air, keeping operating costs low.Increased pressure drop reduces system efficiency, which may damage some system components. The compressor will also have to work harder to overcome the pressure drop, increasing operating costs.
Parts and Accessories
Inspect all filter parts and accessories during each element change and replace damaged or worn parts when necessary. Use only original TOPRING spares to ensure proper filter performance and to avoid compromising your filter warranty.
Automatic Drain
Inspect the automatic condensate drain every two to three weeks for excessive oil and water by using the manual drain function to discharge the condensate until the compressed air blows through for a few seconds.
If a significant amount of condensate is discharged, the condensate drain should be cleaned or replaced as required.
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Warnings
Failure to comply with the following safety guidelines may result in equipment failure,serious injury or death.
- All warnings, cautions, prohibitions and notes in this manual must be read beforehand and observed during installation, operation and maintenance. The user must operate with care, observing all instructions concerning health and safety, when handling, operating or maintaining the filter.
- Compressed air is dangerous. Before performing any installation or maintenance on any component of a compressed air system, including filters, ensure that the system has been discharged or vented to atmospheric pressure. Ensure all safety regulations are observed and appropriate protection worn.
- Inspect the filter thoroughly upon receipt and before installation. If any component or part of the filter is damaged, do not install or repair the filter. Contact your dealer.
- Do not operate the filter at pressure or temperatures exceeding the maximum pressure and temperature of the filter.
- Avoid damaging the filter body when removing or tightening the filter body. Do not use a pipe wrench. If necessary, use a locking strap clamp/wrench. The filter body may be heavy. Caution should be taken when removing it.
- The use of replacement parts or elements other than those by TOPRING may cause failure of the filter, property damage, serious injury or even death. Hence, TOPRING bears no responsibility for the consequences of use of filters containing non-approved parts.
- This filter was not designed for oxygen service. Filtration of compressed gases or gas mixtures other than that of atmospheric air requires specialised filters.
- Activated carbon filters will not affect the levels of carbon monoxide, carbon dioxide or other toxic gases or fumes. Hence, the outlet air may not be suitable for breathing.
- Protect the environment by recycling where possible and using only approved methods of disposal. Used filter elements typically hold contaminants.
- TOPRING cannot anticipate every possible circumstance that might lead to a potential hazard. Hence, the warnings in this manual are not all-inclusive.
Still Having Issues?
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